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MetalCast® is a metal finish cast face with a gypsum composite backup. It is buffed to a lustrous sheen and has a soft glow that is akin to an antique or buffed, burnished cast metal. Although not inexpensive, it is usually more economical than conventional metal castings. The 1/4" (6mm) thick copper, brass, bronze and nickel silver elements are custom manufactured into any intricate shape with precise detail.

By combining metal powders, minerals and glassfibers, MetalCast® elements equal or surpass the elegant beauty of conventional castings.

Until recently, solid metal castings have not been widely used by the design community due to cost. MetalCast® offers an affordable way to incorporate rich embellishments in interior applications. Traditional detailing of metal castings was based in large part on exposed fastenings and dry butt joints. To design details that create a particular design intent, contact Formglas during the design process to help achieve the best results.


Photo image is for reference only, actual colour and texture may vary.
MetalCast®
is available in the following seven finishes :

 

 
 

Typical MetalCast® applications include moldings, door surrounds, columns and panels.


Like QuarryCast®, MetalCast® is pre-finished and should only be installed by finish carpenters, mill workers or shop fitters. MetalCast® is attached either with adhesive or by face-fastening. Fastenings may be exposed if so designed, or countersunk and filled. When filled, fastening will be visible to the trained eye and hence locations should be predetermined and not left to the installer’s discretion. A number of innovative approaches have evolved over the years, including fastenings left exposed but located in reveals, and small MetalCast® buttons or caps surface mounted to mask fastenings. Screws countersunk approximately 1/8" (3mm) and the holes filled with MetalCast® compound (see patching instructions) is often chosen, however, patched holes cannot be polished or lacquered to blend in and will be noticeable. Joints are visible, and may be either dry butt or caulked. Complete installation instructions are sent with each shipment as they vary slightly depending on the finish purchased. MetalCast® material is never to be wet cut.

View MetalCast® product specs here
In North America specify MetalCast® under Section 6 MetalCast® is for INTERIOR APPLICATIONS ONLY